So, you want to build your very own kayak from a DIY kayak cart? It’s not as hard as it sounds. In fact, a lot of people will just refer to these kayak carts as “wooden carts”,” kayaks”, or “watercrafts”. But in reality, making this type of structure is no more difficult than building any other one-based kayak. And all you need are the proper tools.
To build your own DIY kayak cart, the first thing that you will need is a small flat board, preferably made of plywood. By following instructions, this small wooden board can be easily constructed into a sturdy framework for a kayak trailer. Then, cut a small hole in the middle of the board at a 45 degree angle. This small opening will serve as the support for your plywood miter saw. And it s actually quite easy to perform at first!
The next thing that you will have to do in order to build your diy kayak cart is to get some strong wheels that won’t break easily. These wheels should be securely attachable to the base. You can find a whole array of free plans for this kind of construction online. Once you get the right plan, print it out to keep you focused.
Now, once you have your plan, you can start constructing your DIY kayak carpenter wheels. Locate the wheels near the front of the small wooden frame as well as the rear. Screw the wheels onto the frame tightly. Then, line up the rear wheels with the front wheels to ensure perfect and even positioning.
Next, assemble the parts of the kayak until you get them properly aligned. This way, you can be sure that the wheels are firmly attached to the base. Now, you have to go back to your scrap wooden pallet and locate the screws. Drill a small hole here and then insert the screws. You need these to attach the wheels to the plywood. After that, glue the wheels onto the wooden pallet using the epoxy glue.
Then, you need to assemble the two lashing straps to hold the wheel in place on the kayak. Lashing straps come in handy especially if you’re mounting a longer kayak trailer. Start by screwing the straps into the PVC pipe. Make sure that they are screwed tightly. Then, lay a piece of scrap wood on the bottom of your kayak.
Now, start assembling the rear wheels and the seat of your kayak carts. Start with the rear wheels first. It is important to attach them to the plywood first before attaching the seat. You will need to make sure that the rear wheels are connected to the rest of the structure. This way, you will know that everything is lined up correctly.
If you’re dealing with short length PVC pipes, you can add some sandpapers between the pipes and the wheel. This way, the glue will be easier to spread. The PVC pipes should be joined with the help of a heat gun. Weld the wheel and the entire structure to a single piece of wood. Apply sandpaper between the pipes to keep the glue from oozing out.
For the next step, you should connect the rear wheels and the seat using some double-sided tape. This will help you keep the weight of the kayak down. Also, there will be some plastic pipes connecting the rear wheel with the rest of the structure. These pipes must be joined first using some heat tape before continuing with the rest of the assembly process.
For the next step, you should cut out the pieces of wood in the shape of an octagon. Cut these pieces according to the length of the structure that you want to build. This will help you make sure that the pipes are running in the right direction. Then, attach the sections of the structure using some bolts and nuts. Make sure that you have marked the areas so that you can remove the screws when it’s time for the next installation. In order to attach the wheels, you will need to make sure that the pipes are inserted into the proper holes.
For the last step, you will need to take the two pieces of wood, about an eighth inch apart. Fit them together using some bolts and screws. You should use some masking tape to mark the position of the holes on the other piece of wood. Then, slide the second piece of wood through the first piece. As you can see, the whole process takes only a few minutes. Make sure that you place your kayak inside the structure before starting to assemble it.